Concrete slabs are often installed on poorly compacted fill dirt.
Sub-surface erosion and shrinking soil, such as the clay found in
Northeast Ohio are also contributing factors. Fill dirt is almost
always placed closest to the sides of a new house and garage, after
the foundation work is completed. Time constraints and completion
deadlines make it difficult for a builder to take the time to properly
compact this dirt. Natural settling often takes seven years or more
in areas of clay soil.
What is Concrete Leveling?
Many people have replaced slabs that are in perfect condition only
tilted or sunken. Demolition and replacement of concrete is expensive,
messy and time consuming. The term Concrete Leveling has been
used since the inception of the industry. Industrial terminology
can
be confusing. The purpose of the process is to eliminate “offsets” or “tripping
hazards”, or to properly “pitch” (angle) the
affected slabs. If concrete were actually level, water would not
run off. A more accurate term would be, "Concrete Raising."
How does Concrete Leveling work?
The technology to lift concrete has been around for centuries. It
is the same concept that your mechanic uses to raise your car on
a hydraulic lift. Concrete Leveling is a process that involves
pumping a dense material, under pressure, underneath a sunken concrete
block, raising it into its original position.
1. A small (1 inch) hole is precisely drilled through the affected
concrete block.
2. A highly dense, finely crushed limestone
(sometimes combined with cement), is mixed with water in a “slurry” consistency
and pumped into the holes. The material fills any “void” areas
that have been created by water erosion or compaction. As it begins
to flow under the slab, it exerts an equal pressure on every square
inch of concrete that the pump produces. Thus, if the pump produces
just 5 -10 pounds per square inch pressure, it can easily raise
the slab.
3. Once the voids have been filled, the block will be pressurized
and begin to rise. Through precise placement of the holes, and control
of the amounts of material injected, the block will be carefully
moved into the correct position. Common applications for Residential
Concrete Leveling include: sidewalks, steps, patios, driveways, swimming
pools, garage floors, and interior slabs. Concrete Leveling usually
saves 50% to 75% over the cost of removal and replacement.
How long has Concrete Leveling been in existence?
Accounts of raising large cement slabs through the use of hydraulic
pressure go back almost a century. Mudjacking or Slabjacking
has been in common use for about 50 years. Refinement of the
process
to its current state occurred about 20 years ago when Grover
Miller an inventor from Peninsula Ohio, began working on A-1’s
patented Self-contained pumping truck, combined with a highly-dense
crushed
limestone material.
Generally in Mudjacking or Slabjacking a portable pump is carried
to the location of the block to be raised. A hole of up to 3 inches
in diameter is drilled into the block. Varying combinations of soil,
sand, cement, or other materials, are mixed and then injected under
the sunken concrete block, causing it to rise.
Problems associated with Mudjacking involve: containment of the
mess caused by excess mud or material in the area to be raised; drilling
of large holes that can weaken the block, and allow material to flow
too quickly causing cracking of the slabs.
Modern Concrete Leveling techniques utilize smaller holes to avoid
weakening the concrete slab, or raising the blocks too quickly. A
highly dense crushed limestone is sometimes mixed with moderate amounts
of cement, and can be pumped slowly and safely through hoses that
are connected directly to the pumping truck.
What are the benefits of Concrete Leveling over replacement?
The cost of Leveling usually represents a savings of 50% over replacement.
The leveling process can be completed and ready for use in a matter
of hours
Landscaping and adjacent areas are usually unaffected by our process.
Injection of our materials help to fill voids and stabilize low-density
soils
Leveling maintains the uniform color of your concrete slabs.
Concrete Leveling reduces job time, energy utilization, and environmental
problems associated with concrete demolition, and disposal.
No Municipal Building Permits required.
Can any concrete slab or block be raised or leveled?
Generally, Yes. However when large areas have crumbled or deteriorated,
replacing the concrete may be the only option.
Our concrete appears
to have “raised up”.
Can Concrete Slabs be lowered?
Generally, no. However adjacent slabs can be raised to “match
and even” thereby eliminating “offsets” or tripping
hazards.
Our driveway is leaning toward the house, and water has appeared
on our basement wall. Water is leaking into our basement. Can our
cement be raised to direct water away from the house?
In many cases we are able to lift the driveway or patio blocks
to allow the blocks to “pitch” away from the structure.
This method combined with caulking or sealing of cracks and joints
often improves problems associated with water seepage. Raising
concrete blocks will not completely solve water problems if footing
drains
have failed, or other drainage problems exist.
My front steps have sunken, and there is a gap at the top. Can they
be raised?
Generally yes. There are some isolated circumstances where steps
cannot be raised. If the steps are made of materials other than solid
concrete or they are in a deteriorated condition, they may not be
able to be raised. It is best to have your A-1 representative examine
the steps to provide you with a free quote or help advise you about
your options for repair. It is important to note that the gap at
the top and sides of the steps will usually not close. Most gaps
can be sealed with polyurethane caulking to resist water penetration,
and provide an acceptable appearance.
Tree roots have lifted my sidewalk. Can it be leveled?
When one or more blocks have raised, the surrounding blocks can
be raised to “even” the offsets. This technique results
in a gradual slope that will eliminate the “trip hazards." In
some cases however, the tree roots lift the sidewalk too high
to be properly evened.
What is a “Void”?
Voids are "pockets" of air or water beneath the concrete.
They are created by erosion, poor compaction, or normal settling
of clay or organic soils. These types of soils can cause big problems
for buildings and concrete slabs. Concentrated loads, such as buildings
or slabs can literally squeeze air and water from soils. When this
happens, the soil sinks and the buildings or slabs follow closely
behind. Since voids cannot be seen, filling them is often quoted
on an hourly (Time and Materials) basis.
How long will concrete leveling or raising last?
Although every situation is unique, concrete usually sinks because
of water erosion, compaction of soil underneath the slab, or
movement on an incline. A-1’s process of filling with an extremely
dense material dramatically improves the compaction of the underlying
soil, however, some soils i.e. peat contain high levels of organic
material and may be difficult to stabilize for long periods of
time. Water erosion is probably the most critical issue. Improper
drainage, broken or misaligned pipes or utilities, or surface cracks
may allow water to “undermine” the soil under the
slab. With proper drainage and sealing of cracks and missing
expansion
joints*, leveling can last indefinitely.
*Polyurethane caulking is highly recommended for most concrete applications.
How does Concrete Leveling compare in cost to other repair or replacement
options?
Concrete Leveling usually saves 50% to 75% over the cost of removal
and replacement.
Please bear in mind that if a partial
replacement is done there will be a variation in color between
the new and
old pours. With
concrete leveling, the continuity of color is maintained with the
exception of the small 1” holes used to inject the material.
Some companies provide a “Grinding Service” for offsets
or “trip hazards”. Grinding exposes the aggregate within
the cement and results in an extremely noticeable difference in
color. A-1 does offer limited grinding services primarily for commercial
applications. Grinding can provide a cost-effective option to leveling,
if appearance is not a major concern.
Will the holes used in leveling be a different color than our existing
cement?
It is virtually impossible to match the color of existing concrete.
A-1 uses high quality mortar mixed with the drilling material that
we save from your existing concrete. Over time, Due to weathering,
sun, and other environmental discolorations, our mortar will begin
to blend with the existing concrete.
How do the costs of Concrete Leveling Companies compare?
In most cases the costs for Concrete Leveling, Mudjacking and Slabjacking
are comparable. It is always our goal to quote a fair price for
excellent work.
Please bear in mind that:
A-1 has Local Ownership with the support and expertise of a National
Franchise
A-1 uses Smaller Holes resulting in a safer, cleaner process
Our specially designed 5 PSI pump exerts less stress on your concrete
A-1 has an exemplary record of honoring our warranties
A-1 is a fully insured contractor
A-1 uses State-Of-The-Art Equipment and Technology
Is Concrete Leveling a seasonal business?
Most of our work is done from April 1st through the end of November.
Since we use a material that is mixed with water and pumped through
hoses, our equipment is vulnerable to problems associated with
freezing conditions. We do provide free estimates throughout the
year.